Australia’s Largest Urea Manufacturing Plant
Project Ceres is Perdaman Chemicals & Fertilisers’ flagship urea manufacturing development in Karratha, Western Australia. With a USD $4.5 billion investment, it will become Australia’s largest urea plant, producing 2.3 million tonnes per annum to strengthen national food security and reduce reliance on imported fertilisers. Backed by a 20-year gas supply agreement with Woodside and an offtake agreement with Incitec Pivot, the project exemplifies sustainable industrial growth. Located in the Burrup Strategic Industrial Area, the plant is all set to create 2,000 construction jobs and 200 operational roles, as well as the ongoing need for the procurement of local goods and services, including periodic shut-downs and maintenance, fuelling local employment and driving significant economic and community impact.
Project Ceres features a robust utility ecosystem to support its operations and regional development. It will generate 101MW of power onsite through gas turbine generators, supplemented by an average of 5MW from installed solar. This energy will be used entirely to power the plant’s operations, ensuring reliable and self-sufficient energy supply for the facility. Water needs will be met through collaboration with the Water Corporation, including access to a common-user seawater pipeline and an expanded supply network in Dampier. The site includes leased land from Landcorp and part of the Burrup East-West Service Corridor, enabling streamlined transportation of urea to the Pilbara Ports Authority via an approximately 3.5km closed conveyor for export.
The EPC contract is being delivered by the Saipem-Clough Joint Venture (SCJV), covering all phases from engineering and procurement to construction and commissioning. The contract also includes civil works, storage, utilities, and a low-emission power plant. SCJV’s scope reflects advanced technology integration and environmental efficiency, making Ceres one of the world’s most sustainable and modern fertiliser facilities. With the strong backing of the Western Australian Government, Project Ceres marks a transformative chapter in Australian manufacturing, extracting value from natural resources while advancing national decarbonisation goals and creating a foundation for future green industry initiatives.